20 years of R&D makes TCC sizers a leading sizer manufacturer
Over the past 20 years TCC (Top Crusher Company) has developed its sizer technology and capability to now be China’s top selling sizer crusher for medium to hard ores.
The sizers have become known for four main elements:
- High PPSR – Under proximity to product ratio size
- Exceptionally hard wearing teeth
- Proven reliability and efficiency.
- The TCC sizer’s teeth design
The TCC sizer is the only Chinese brand of crusher developed for medium and hard ores for operation in the primary and secondary crushing stages.
More than 1000 sets of TCC sizers have been installed over the past 20 years achieving excellent performance and reliability.
Jaw crusher versus TCC sizer
When comparing a jaw crusher to a TCC sizer the following comparative analysis has been undertaken and verified:
In the primary crushing stage the product finished rate for the TCC sizer crusher is 66.61%-69%-71.5%.
The jaw crusher achieved 32.99%.
A jaw crusher needs to be in a closed circuit to achieve about 50% of the finished product rate. The TCC sizer can achieve up to 66.1% of the finished product rate in an open crushing circuit which is 16.61% higher than that of the jaw crusher.
The particle size of the products crushed by the jaw crusher are mostly in the form of flakes. The product produced in the sizing crusher is nearly square, showing a good product shape.
Optimising performance
There are also multiple ways to optimise the metrics of a sizing crusher:
- Optimising tooth shape
- Loading rate
- Crushing roller meshing
Service life of crusher teeth
One set of TCC sizer teeth is expected to last more than one year for most medium and hard ore process plants.
One set of TCC sizer teeth is expected to crush:
Primary crusher – 2.5Mt-3.5Mt
Secondary crusher – 2.2Mt-2.5Mt
TCC has launched its very hard mineral sizer tooth for crushing medium and hard ores, and is constantly improving the technology to overcome the challenge of crushing of harder ores.
Parts maintenance
The TCC sizer enables users to swiftly and effortlessly change over worn teeth. The TCC sizer comprises mainly of an electric motor, gearbox, transition components, and a sizing mechanism.
Should any issues arise with the sizing system, they can be efficiently managed by swapping out the roller complex. Routine maintenance of other components can generally be performed by the user’s in-house technicians.
Leading technology – industry leader and strong competitor
Owing to TCC’s continuous investment in research and development over the past few decades, the TCC sizer has become an industry leader among its peers in China. Furthermore, the TCC sizer exhibits significantly better wear resistance than leading global brands.
See brochure here: https://www.asias-connections.com/wp-content/uploads/2024/01/TCC-Advantages-Medium-and-Hard-Ore-2024-review.pdf
About the TCC Sizer distributor
ASIA’s Resource Connections provides the mining industry with a seamless mining and processing equipment procurement route of quality manufactured equipment from China’s respected, quality, exporting manufacturers.
ARC Vanture works with Chinese manufacturers who pass stringent ISO standards and undertake their own proprietary research and development to continually produce equipment with the highest technological advancements.
Furthermore, core to our company’s corporate social responsibility commitment, we ensure our manufacturing companies adhere to policies of corporate governance, environmental management and sustainability, occupational health and safety, anti-slavery, privacy and data security and community.
ASIA’s Resource Connections-Vanture International Joint Venture (www.asias-connections.com) has procured and exported quality mining equipment across the globe and developed an enviable reputation with excellent pricing up to 40% less, landed in country, than the conventional procurement route and much faster delivery times.
For more information about TCC Sizers
Email: yolanda@yolandatorrisi.com
Phone: +61 412 261 870